Coding and Printing on Cartons :
Carton coding is a procedure of marking cartons as a means of adding additional product tracking information and also more common as a means of adding expiration dates specially for products like milk cartons. Carton Printing is a common procedure and require by many producers of cardboard products especially cartons that contain various products from liquids to powders. Most of these cartons will have a basic bar code built into the product but in the shipping process it is very helpful for handlers to leave marking where required. Using a milk carton as the prime example that everyone can relate to, codes are commonly found at the bottom side. On the bottom side is more convenient for local retailer to mark down their product to be tracked in their inventory. At the top is more space for coding and for food products this is typically your expiration date.
Printing Process and Marking on Cartons :
The Printing is normally done with an inkjet printer and is generally done by industrial printers. If we take an orange juice cardboard carton container as an example the printing and coding at the top of the product is generally done as the last stage in the packaging and manufacturing procedure. Classically this is done in a repetitive way and this printer is used daily as the volume of products being marked is large. There are more convenient printing products available. For any manufacturer they just want the method to be highly automated with just enough ink to get the coding done right so costs are kept to a minimum.
Before we begin let me clarify a few things first. This is the end, not fairly all of garment printing, so don’t run down to your local screen printing by printers and start striking her means of income.
Although this is a huge leap frontward so we apply graphics for garments. There are still some things you can do with screen printing that you can do with digital printing T-shirts or direct to Garment printing (DTG) and vice versa.
With all that being said lets go down to some basic differences between the two. One of the first questions mostly asks all consumers is how much is going to cost me. It is the best point to start the comparison. If you are looking to just some things as 10-12 pieces then the cheapest route is definitely DTG but if you are looking to do more than that then the screen printing would be the best.
Well I know what about the quality though. It just depends on exactly what you are trying to do. If you are trying to reproduce a photograph, then DTG is exactly what you want. DTG printing can reproduce a picture with crisp, clean detail without limitations on the number of colors. The only thing that I like about this process is that it’s always soft to the touch, no matter how many colors are there.
Now let’s talk about what it can’t do. Accurate color matching is a bit of a problem. There are also limited inks too. You can’t make Glitters, reflections, films, etc. like you can do with serigraphs. There are also limited to the actual printing area, size, location, etc. Another thing is the actual content of the fabric. The garment must be of at least of 80% cotton. That will affect the price of the T-shirt.
To summarize it all, depending on what you try to accomplish DTG is certainly a giant step ahead in garment printing. Hope this helps you with any decision you need to make or if nothing else adds to your fund of knowledge if you want to design your own shirt printed and delivered to your door using DTG.
In the world of industrial coding and printing, everyone thinks of all the available coding and printing solution. The number of coding or printing systems which may commercially available are impressive. For industrial coding and printing here are some of the ways of labeling, marking and identifying of different products.
Printing and Ink Jet :
The printing and inkjet is an easier way to get started and it depends on the working atmosphere you are in. A normal sticker that identifies the product whether it has name, product number or bar code that could scan and help to identify that product on the spot. Stickers or barcodes are most commonly used in coding but it isn’t used by everybody and it depends again on the working environment. This method is better for more consumer goods than industrial goods.
Laser Coding :
The laser coding is one of the more popular methods of coding because it is effective and it is fundamentally one of the lowest costs involve in any of the coding options. Laser coding is so appealing, it works for all environments like the tougher ones with various weather conditions and industrial environments involving construction and any kind of chemicals. The laser coding is more suitable for industrial products than regular consumer products.
Thermal Transfer Coding :
The Thermal transfer coding involves thermal printers and ribbons where the ribbon can be melted onto the product as a means of tagging it.
These are the fundamentals when it comes to selection of coding solutions and the cost of these methods for printing and laser coding are relatively the lowest. But the question for the buyer is more about which environments will the products should be in and then the query is about this is for consumer goods or industrial goods.
Well, Coding and marking system is like that most people haven’t thought about it but if once you know what it is then wherever you go you will notice that there are multiple uses of this coding and marking system.
The coding and marking system is a way of putting alphanumeric coding onto the products. In our day to day life we use lots of products which have small black printed words or numbers but never give them a second thought. So this is the result of these products have been coded by any technique of coding and marking system through inkjet or laser machines. Coding and marking is often completed on almost any products from sheets of metal eggshells.
Now thinking about what’s good about coding and marking :
For example, The company who package jam in glass jars that receives a complaint about there was a broken glass in one of their pots of jam. From this, the company thought of other jars of jam which may also contain the piece of broken glass so they will recall all of the pots of jam that they have sold, it could even send them out of business.
Now imagine, the coding and marking was a part of the packaging process and each pot was marked with a batch number. The company would very quickly be able to recall that certain batch and could also tell exactly where the specific batches of the jars were sent.
Of course, This is just a hypothetical scenario and there are many more reasons that make coding and marking important to a whole host of businesses.
Industrial coding and printing is an important process and it is the segment of a manufacturing unit that sees the heaviest of workloads. This is the reason why most manufacturing units have automated their coding and printing processes.
In these processes basically a really fast printer is used to print on a number of products as they arrive on a conveyor system. This process involves coding details onto products like price, manufacture date, batch number etc. This means you need to use really high speed printing devices that can print without contact preferably and have high storage capacity for inks.
Ideally newer systems that have come up for such requirements are all continuous inkjet systems. Why? Because first of all these solvents can recover solvents automatically hence saving you from wastage of ink. Secondly you can use inexpensive aftermarket ink to code and print. There is no disruption of work while refilling ink reservoirs.
Newer systems are consuming less power. In fact some of the best are known to consume below 27 Watts. Hence they operate at very low costs and no consumables are wasted on these systems. Lastly they are very compact and very easy to install, operate and maintain.
The systems usually come with combined Printheads and connection pipes that get cleaned the moment the machine is started. That is why these systems are not that difficult to maintain. The Printheads also shut down fast in case of power outages to prevent wastage due to the ink dripping out.
All in all industrial coding and printing systems are so useful.